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3YRSBLOWMED SURGICAL

Overzicht van het bedrijf

Album van het bedrijf

Basisinformatie

Product Capaciteit

Productie Flow

Steel manufacturing
First step selection of quality stainless steel to give best basis for a quality instrument. We produce high grade steel as per international required standards for surgical instruments manufacturing. Stainless steel compositions are tested in laboratory
Forging
Our forging unit receives the pre-cut, fabricated lengths of stainless steel sheet/stock bars in desired gauge for forging process which are heated in small specialized furnaces. They are inserted over hammering dies where they are hammered as per dies.
Annealing
Annealing is a process which makes Stainless Steel soft for machining. This is a slow process where forged pieces are heated to a pre determined temperature and later allowed to cool down very slowly over a period of time.
Milling / machining
Annealed products are machined and milled based on the requirements of the final design. Special high speed cutters are used for introducing teeth, serrations, ratchets, box-joints etc.
Grinding 1
Once the products are milled and machined, they are next grinded using high speed medium coarse grinding wheels and belts. This process is used to remove any excess material left in the forging process and also to size the instruments as per requirements.

Productie Apparatuur

Naam
Geen
Hoeveelheid
Geverifieerd
Hammer Press
HM-002-12
2
Milling Machine
MM-006-02
6
Sandblasting Machine
SM-012-01
1
Ultrasonic Cleaning Machine
UM-001-06
1
Grinding Machine
GM-008-10
8
Laser Marking Machine
LM-001-01
1
Drilling Machine
DM-010-03
3
Geverifieerd

Factory Informatie

Fabrieksgrootte
1,000-3,000 square meters
Fabriekslocatie
Street MCB Bank Wazirabad Road Ugoki Sialkot, Pakistan (51310)
Aantal productielijnen
Above 10
Productie op contractbasis
OEM Service Offered, Design Service Offered, Buyer Label Offered
Jaarlijkse outputwaarde
US$2.5 Million - US$5 Million

Jaarlijkse Productie Capaciteit

Product Naam
Eenheden
HighestEver
UnitType
Geverifieerd
Orthodontic Pliers
10000
15000
Piece/Pieces
Scissors
20000
30000
Piece/Pieces
Forceps
21545
35500
Piece/Pieces
Retractors
8000
12000
Piece/Pieces
Orthopaedic Instruments
8200
11500
Set/Sets
Geverifieerd

Productie Lijn

Productie Lijn
Supervisor
NO. van Operators
NO. van In-line QC/QA
Geverifieerd
Hammering
1
3
1
Drilling
2
5
2
Grinding
2
5
2
Assembling
2
5
2
Passivation
2
3
1
Boil Test
2
3
1
Setting
2
5
2
Dull Brush
1
3
1
Ultrasonic Cleaning
1
1
1
Laser Marking
1
1
1
Packing
2
8
2
Geverifieerd

Kwaliteit Controle

Kwaliteit Management Proces

Jaw Checking
In this process we check the jaw with the help of a microscope. If we find a dirty spot in the jaw, we rework it and clean it up.
Dimensions Checking
In this process we check instruments dimensions with digital vernier caliper to control the quality.

Test Apparatuur

Machine Naam
Merk & Model GEEN
Hoeveelheid
Geverifieerd
Digital Vernier Caliper
1108
10
Hardness Test Machine
HR-150-A
1
Microscope
MS-001
2
Geverifieerd

R & D Capaciteit

R & D Proces

Researching & Preparing Details
We research needs, create and test prototypes, ensure compliance, plan production, and support post-launch for high-quality surgical instruments.

Onderzoek & Ontwikkeling

5 - 10 People