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Grundlegende Informationen

PRODUKTKAPAZITÄT

Produktionsfluss

Steel manufacturing
First step selection of quality stainless steel to give best basis for a quality instrument. We produce high grade steel as per international required standards for surgical instruments manufacturing. Stainless steel compositions are tested in laboratory
Forging
Our forging unit receives the pre-cut, fabricated lengths of stainless steel sheet/stock bars in desired gauge for forging process which are heated in small specialized furnaces. They are inserted over hammering dies where they are hammered as per dies.
Annealing
Annealing is a process which makes Stainless Steel soft for machining. This is a slow process where forged pieces are heated to a pre determined temperature and later allowed to cool down very slowly over a period of time.
Milling / machining
Annealed products are machined and milled based on the requirements of the final design. Special high speed cutters are used for introducing teeth, serrations, ratchets, box-joints etc.
Grinding 1
Once the products are milled and machined, they are next grinded using high speed medium coarse grinding wheels and belts. This process is used to remove any excess material left in the forging process and also to size the instruments as per requirements.

Produktionsanlagen

Name
Nein
Menge
Verifiziert
Hammer Press
HM-002-12
2
Milling Machine
MM-006-02
6
Sandblasting Machine
SM-012-01
1
Ultrasonic Cleaning Machine
UM-001-06
1
Grinding Machine
GM-008-10
8
Laser Marking Machine
LM-001-01
1
Drilling Machine
DM-010-03
3
Verifiziert

Fabrikinformationen

Fabrikgröße
1,000-3,000 square meters
Land/Region der Fabrik
Street MCB Bank Wazirabad Road Ugoki Sialkot, Pakistan (51310)
Anzahl der Produktionslinien
Above 10
Auftragsproduktion
OEM Service Offered, Design Service Offered, Buyer Label Offered
Jährlicher Produktionswert
US$2.5 Million - US$5 Million

Jährliche Produktionskapazität

Produktname
Produzierte Einheiten
Höchste
Einheitentyp
Verifiziert
Orthodontic Pliers
10000
15000
Piece/Pieces
Scissors
20000
30000
Piece/Pieces
Forceps
21545
35500
Piece/Pieces
Retractors
8000
12000
Piece/Pieces
Orthopaedic Instruments
8200
11500
Set/Sets
Verifiziert

Produktionslinie

Produktionslinie
Kontrolleur
Anzahl der Operatoren
Anzahl der Inline-QC/QA
Verifiziert
Hammering
1
3
1
Drilling
2
5
2
Grinding
2
5
2
Assembling
2
5
2
Passivation
2
3
1
Boil Test
2
3
1
Setting
2
5
2
Dull Brush
1
3
1
Ultrasonic Cleaning
1
1
1
Laser Marking
1
1
1
Packing
2
8
2
Verifiziert

QUALITÄTSKONTROLLE

Qualitätsmanagementprozess

Jaw Checking
In this process we check the jaw with the help of a microscope. If we find a dirty spot in the jaw, we rework it and clean it up.
Dimensions Checking
In this process we check instruments dimensions with digital vernier caliper to control the quality.

Prüfgeräte

Computername
Marke & Modellnummer
Menge
Verifiziert
Digital Vernier Caliper
1108
10
Hardness Test Machine
HR-150-A
1
Microscope
MS-001
2
Verifiziert

F&E-KOMPETENZEN

F&E-Prozess

Researching & Preparing Details
We research needs, create and test prototypes, ensure compliance, plan production, and support post-launch for high-quality surgical instruments.

Forschung und Entwicklung

5 - 10 People